Gasboy 9800A Series Manuel d'utilisateur

SERIES 9800A PUMPS AND DISPENSERS DIAGNOSTIC MANUAL C35797 REV. 03/07/03 Copyright 2003 by Gasboy International LLC Al

GASBOY Series 9800A 2-2 03/07/03 DC Junction Box Pulser - When the dispensing unit includes the optional pulser interface, a pulser output is prov

Chassis Wiring 03/07/03 2-3 115VAC/60 CYCLE PUMP WIRING

GASBOY Series 9800A 2-4 03/07/03 115VAC/60 CYCLE DISPENSER WIRING

Chassis Wiring 03/07/03 2-5 230VAC/50 CYCLE PUMP WIRING

GASBOY Series 9800A 2-6 03/07/03 230VAC/50 CYCLE DISPENSER WIRING

Chassis Wiring 03/07/03 2-7 115VAC/60 CYCLE FRONT LOAD OPTION PUMP WIRING

GASBOY Series 9800A 2-8 03/07/03 115VAC/60 CYCLE FRONT LOAD OPTION DISPENSER WIRING

Chassis Wiring 03/07/03 2-9 230VAC/50 CYCLE FRONT LOAD OPTION PUMP WIRING

GASBOY Series 9800A 2-10 03/07/03 230VAC/50 CYCLE FRONT LOAD OPTION DISPENSER WIRING

Chassis Wiring 03/07/03 2-11

035282 Rev. 1267 GASBOY INTERNATIONAL LLC 707 North Valley Forge Rd. Lansdale, PA, 19446 ● (215) 855-4631 ● FAX: (215) 855-0341 IMPORTANT WARNI

03/07/03 3-1 Section 3 ELECTRONIC HEAD ASSEMBLY OVERALL LAYOUT Use this drawing as a guide to identifying the components in a 9800A electronic

GASBOY Series 9800A 3-2 03/07/03 CPU PCB Single Pump 115VAC (C06391), Twin Pump 115VAC (C06392) Single Dispenser 115VAC (C06393), Twin Dispen

Electronic Head Assembly 03/07/03 3-3 Connectors Connector P1 controls side 1 and P2 controls side 2. The AC IN and NEUT pins are used as a pump

GASBOY Series 9800A 3-4 03/07/03 P6 - Electronic Totalizer Switch The electronic totalizer switch connects to P6. P7 - Suction Pump/Submersible

Electronic Head Assembly 03/07/03 3-5 P9 – Front Load Option P10 - Power Supply Input P11 - LCD Display Interface Jumpers Jumper K1 is set acco

GASBOY Series 9800A 3-6 03/07/03 LED Indicators The LED indicators provided enable you to monitor 9800A operations. Test Points Test points are

Electronic Head Assembly 03/07/03 3-7 SW1-3, SW1-4 Delay Time These two switches set the delay time used by leak detectors in submersible pump appl

GASBOY Series 9800A 3-8 03/07/03 12131415ClosedOpenClosedOpenClosedOpenOpenOpenOpenOpen11Open ClosedOpen Open10Closed ClosedOpen Open9Open Closed

Electronic Head Assembly 03/07/03 3-9 LCD DISPLAY PCB (C01373) The LCD Display PCB contains the quantity display viewed by the user. This PCB:

03/07/03 Contents-1 CONTENTS Section 1: INTRODUCTION About this Book...

GASBOY Series 9800A 3-10 03/07/03 Jumpers The LCD Display PCB must be addressed to display the pump data for the hose (side) that is closest to

Electronic Head Assembly 03/07/03 3-11 SALE BACKLIGHT PCB (C06372) The backlight PCB illuminates the LCD display for night viewing. This PCB: •

GASBOY Series 9800A 3-12 03/07/03 RS-485 INTERFACE PCB (C06389) The RS-485 Interface PCB allows the 9800A to communicate on the GASBOY RS-485 l

Electronic Head Assembly 03/07/03 3-13 LED Indicators LED indicators are provided to allow you to monitor the RS-485 communication lines.

GASBOY Series 9800A 3-14 03/07/03 PUMP INTERFACE PCB (C06425) The Pump Interface PCB sends the pulser signal to external monitoring equipment th

Electronic Head Assembly 03/07/03 3-15 P2 - CPU PCB Interface LED Indicators LED indicators are provided to allow you to monitor the pulser outp

GASBOY Series 9800A 3-16 03/07/03 POWER SUPPLY PCB 115 VAC (C06396) Battery-Backed 115 VAC (C06397) 230 VAC (C06488) Battery-Backed 230 VAC

Electronic Head Assembly 03/07/03 3-17 Connectors P1 - CPU Power Output P2 - Backlight Power Output P3 - AC Input LED Indicators LED indicator

GASBOY Series 9800A 3-18 03/07/03 PUMP RELAYS The pump relays are always used for suction pumps and may be used for submersible pumps up to and

Electronic Head Assembly 03/07/03 3-19 Connectors Relay Drive Pump Motor Power

GASBOY Series 9800A Contents-2 03/07/03 Heater/Thermostat Cable Assembly... 3-22 Connect

GASBOY Series 9800A 3-20 03/07/03 BALLAST ASSEMBLY 115 VAC (C06473) 230 VAC (C06476) The ballast assembly provides power for the fluorescent l

Electronic Head Assembly 03/07/03 3-21 FLUORESCENT LAMP ASSEMBLY (C06398) FLUORESCENT LAMP (033412) The fluorescent lamp assemblies illuminate the

GASBOY Series 9800A 3-22 03/07/03 HEATER/THERMOSTAT CABLE ASSEMBLY 115 VAC (C06450) 230 VAC (C06490) The heater assembly is used to warm the p

Electronic Head Assembly 03/07/03 3-23 POWER BRACKET ASSEMBLY (C06436) The Power Bracket Assembly contains the switch, fuse, and AC connectors.

GASBOY Series 9800A 3-24 03/07/03 ELECTRONIC TOTALIZER CABLE ASSEMBLY Front (Standard) C06434 Rear (Optional) C06819 The electronic totalize

03/07/03 4-1 Section 4 TROUBLESHOOTING USING THIS SECTION The Troubleshooting section lists common problems, probable causes, and corrective

GASBOY Series 9800A 4-2 03/07/03 9800A is dead. Displays are blank, including decimal points. Unable to activate side 1 or side 2. Possible Ca

Troubleshooting 03/07/03 4-3 9800A won’t activate in standalone mode. When the pump handle is thrown, the displays do not go through reset sequenc

GASBOY Series 9800A 4-4 03/07/03 Possible Cause Checks Corrective Action Defective CPU PCB. None. Replace the CPU PCB if the 9800A still wil

Troubleshooting 03/07/03 4-5 9800A won’t activate in on-line mode. When the pump handle is thrown, the displays do not go through reset sequence.

Contents 0069 Contents-3 Support Assembly... 48 Float Assembly.

GASBOY Series 9800A 4-6 03/07/03 9800A is not communicating to the GASBOY CFN system. Possible Cause Checks Corrective Action CFN system is no

Troubleshooting 03/07/03 4-7 9800A resets but does not dispense fuel – Pump. Possible Cause Checks Corrective Action No 115/230VAC feed to pump.

GASBOY Series 9800A 4-8 03/07/03 9800A resets but does not dispense fuel – Dispenser. Possible Cause Checks Corrective Action No 115/230VAC fe

Troubleshooting 03/07/03 4-9 Possible Cause Checks Corrective Action Leak detector did not open. Check the settings of switches SW1-3 and SW1-4

GASBOY Series 9800A 4-10 03/07/03 Product is dispensed, but no quantity shows on the 9800A display. Possible Cause Checks Corrective Action Br

Troubleshooting 03/07/03 4-11 Quantity shows on 9800A displays but fuel management system records incorrect or zero quantity. This problem pertain

GASBOY Series 9800A 4-12 03/07/03 The 9800A does not display the last transaction during an AC power failure. This problem pertains only to 9800

Troubleshooting 03/07/03 4-13 The flourescent lights don’t turn on. Possible Cause Checks Corrective Action No 115/230VAC feed to 9800A for ligh

GASBOY Series 9800A 4-14 03/07/03 With the 9800A in standalone mode, one or more displays flash 55 at the far left of the display. Possible Caus

Troubleshooting 03/07/03 4-15 With the 9800A in standalone mode, one or more displays flash 57 at the far left of the display. Possible Cause Che

GASBOY Series 9800A Contents-4 03/07/03 097335 230V, Canada-ATC 097434 ... 96 9850AXS Discha

03/07/03 5-1 Section 5 REPLACEMENT INSTRUCTIONS GENERAL INFORMATION WARNING: This unit should be serviced only by qualified service person

GASBOY Series 9800A 5-2 03/07/03 ELECTRONIC COMPONENT ACCESS Before attempting to start-up the 9800A, it is important to become familiar with th

Replacement Instructions 03/07/03 5-3 ONPOWEROFFESFUSU1 AMP SBEFMICRO POWERLIGHTSHEATERLOOSEN

GASBOY Series 9800A 5-4 03/07/03 REPLACING THE PLATFORM ASSEMBLY 1. Disconnect the LIGHTS and MICRO connectors [1] from the power bracket. 2.

Replacement Instructions 03/07/03 5-5

GASBOY Series 9800A 5-6 03/07/03 REPLACING THE CPU PCB 1. Disconnect all cables [1] from the CPU PCB. 2. If an optional RS-485 or Pump I/F PC

Replacement Instructions 03/07/03 5-7 REPLACING THE LCD DISPLAY PCB 1. Disconnect the cable [1] from the Sale Backlight PCB. 2. Disconnect the

GASBOY Series 9800A 5-8 03/07/03 REPLACING THE SALE BACKLIGHT PCB 1. Disconnect the cable [1] from the Sale Backlight PCB. 2. Remove the two

Replacement Instructions 03/07/03 5-9 REPLACING THE POWER SUPPLY PCB 1. Disconnect the cables [1] from the Power Supply PCB. 2. Remove the two

03/07/03 1-1 Section 1 INTRODUCTION ABOUT THIS BOOK This book was written to assist the authorized service representative (ASR) or technician

GASBOY Series 9800A 5-10 03/07/03 REPLACING THE RS-485 OR PUMP I/F PCB 1. Disconnect the connector [1] from the RS-485 or Pump I/F PCB. 2. Re

Replacement Instructions 03/07/03 5-11 REPLACING THE BALLAST CABLE ASSEMBLY 1. The platform assembly must be removed in order to replace the ball

GASBOY Series 9800A 5-12 03/07/03

Replacement Instructions 03/07/03 5-13 6. On the underside of the platform assembly, remove the two screws and washers [5] holding the ballast to

GASBOY Series 9800A 5-14 03/07/03 REPLACING THE HEATER CABLE ASSEMBLY 1. The platform assembly must be removed in order to replace the heater c

APPENDIX PARTS LIST

03/07/03 2-1 Section 2 CHASSIS WIRING JUNCTION BOXES All field wiring connections to the Series 9800A dispensing unit are made in the unit’s